Filtration of liquid process media with metal and synthetic mesh
The filtration of liquid process media is a key step in almost all areas of the chemical industry and process engineering.
The task is the reliable separation of solids from liquids with the primary goal of ensuring the quality of the end product and of the preliminary products fed into the process. Other tasks include the retention of catalysts or the protection of equipment and components in the process or secondary circuits such as cooling systems.
In all applications, efficient filtration solutions ensure the stability of the entire process and contribute significantly to cost-effectiveness and sustainability. We develop and manufacture metallic and synthetic filter fabrics as well as multi-layer fabric laminates as rolls, cut-to-size pieces, or ready-made filter elements such as cartridges, baskets, inserts, and plates. This ensures consistent product purity, protects downstream process steps, and increases process reliability. Our solutions are used worldwide in the chemical, petrochemical, food production and pharmaceutical industries.
Challenges in practice
Chemical process fluids and the particles they contain differ in many properties. These range from temperature, viscosity, corrosiveness, particle sizes, particle shapes, and particle concentrations. At the same time, a wide variety of devices and element shapes are used in these applications.
The filter media used here must meet the process requirements for separation, but at the same time be tailored to the mechanical requirements of the equipment and elements used. Only on the basis of such coordination can safe processes and filtration systems be set up to protect equipment.
Solutions from GKD
GKD offers a wide range of metallic filter meshes and wire mesh laminates for the filtration of liquid process media, as well as plastic-based filter belts for corresponding belt filter devices. These are precisely tailored to the respective application: whether as roll goods, ready-made filter elements, or complex modules.
Technical features
- Stainless steel grades and special alloys
- Filtration finenesses from a few µm to the millimeter range
- Multi-layer laminate constructions for high mechanical loads
- Suitable for high pressures and temperatures
- Can be cleaned by backwashing or CIP process
- Available as semi-finished products, plates, molded parts, or complete modules
Benefits for users
- High process reliability and stable product quality
- Reliable protection of sensitive plant components
- Process reliability even with high requirements for strength and corrosion resistance
- Long service life thanks to optimally adapted filter media
- Sustainable solution: reusable, microplastic-free
- Reduced operating costs thanks to long service life and high efficiency
Typical applications
- Solid-liquid separation in reactors and process plants
- Protection of pumps, valves, and heat exchangers in cooling and circulation systems
- Process and wastewater treatment in chemical plants
- Retention of catalyst particles in synthesis and polymerization processes
- Integration in filter presses, belt filters, and centrifuges
Efficient solid-liquid separation – discuss customized solutions
Filtration solutions made from durable, cleanable filter fabrics and laminates enable efficient and safe process control. Further information on filter fabrics, laminates, and assembled elements for the filtration of liquid process media can be found in the application brochure. The relevant contact persons are available for individual consultation. Our experts will work with you to develop a tailor-made concept that meets your process requirements and reduces operating costs in the long term.
GKD Africa (PTY) LTD.
18 Fiat Street
Aureus
1759 Randfontein
South Africa
T +27 11 412 4770
[email protected]
GKD (Qufu) Ind. Technologies Co., Ltd.
West end of Changchun Road, West Economic Development Zone
Qufu, Jining, Shandong Province, 273100
P.R.China
T +86 537 4530568
[email protected]
GKD – Gebr. Kufferath AG
Metallweberstraße 46
52353 Düren
Germany
T +49 2421 803 0
[email protected]
GKD LatAm SA
José Joaquín Aguirre Luco 1455
8590677 Huechuraba
Santiago, Chile
GKD-USA, INC.
825 Chesapeake Drive
Cambridge, MD 21613
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